丹佛斯帮助 Dieci 提高效率

  • Dieci
  • 七年前,意大利制造商 Dieci 邀请丹佛斯动力系统帮助其提高伸缩臂叉车的效率与动力,从此拉开了双方创新合作之旅,这种合作一直延续至今。

    Dieci 技术经理 Enrico Ognibene 介绍说:“我们之所以决定与丹佛斯动力系统开展合作,是因为尽管其他竞争对手也提出了解决方案,但是丹佛斯提出的解决方案有很强的创新性”。“我们 Dieci 十分注重创新、质量与安全,丹佛斯敏锐地观察到了这一点,并有针对性地贯彻实施。”

    相互合作,寻求创新
    丹佛斯首先开展的项目是在 Dieci Agriplus VS 系列伸缩臂叉车上安装行业领先的 H1 泵与 H1 电机,从而改进效率低下的液压动力系统。经过 2009 年的这次改进,机器性能改进,而且客户十分满意,于是 Dieci 和丹佛斯工程师决定继续合作创新,开发更具影响力的改进成果。经过 2009 年的这次改进,机器性能改进,而且客户十分满意,于是 Dieci 和丹佛斯工程师决定继续合作创新,寻求更具影响力的改进成果。
    丹佛斯动力系统系统应用工程团队主管 Ivan Siban 说:“在了解 Dieci 的总体效率目标,关注机器并开展合作之后,我们的丹佛斯工程师们能够提出更多的解决方案,以达到甚至是超额实现 Dieci 团队的目标。”

    于是,2012 年 Dieci 邀请丹佛斯动力系统帮助其全面升级新一代伸缩臂叉车。除了采用高效的 H1 泵和 H1 马达之外,在去年年底面向全球发售的 Dedalus VS 和 Agrifarmer VS 系列伸缩臂叉车上,Dieci 与丹佛斯的工程师们还开始采用丹佛斯最新的 Best Point Control (BPC) 软件解决方案。

    “对我们的 Agrifarmer 伸缩臂叉车采用 Best Point Control 是一项挑战,因为我们需要向客户证明新的解决方案不仅性能同前几款一样出色,而且具有更出色的性能和效率。”Enrico Ognibene 介绍说。

    提高机器效率
    Best Point Control 技术能够检测当前工况所需功率,并且自动调节发动机转速,以达到最佳效率点,从而提升机器运行效率。

    在 Best Point Control 技术推出后,不再需要依靠操作人员的技术水平即可使机器达到最高效率和实现绩效目标。操作人员依旧控制车辆移动,但是软件负责管理发动机转速与静压比。这与需要操作人员利用脚踏板控制发动机转速的传统式静压传动装置不同。

    丹佛斯与 Dieci 工程师们结合 Best Point Control,完成了超过 1000 小时的机器性能和安全性测试,发现平均节油量高达 18%,某些操作点节油量甚至达到了40%。

    为了向客户传达和展示这些成果,丹佛斯与 Dieci 在位于意大利的 Dieci 客户中心举行了一场效率峰会。在此次峰会上,50 多名潜在和现有最终用户见证了改进成果。

    “让客户们亲眼目睹和亲自体验差别非常重要,”Enrico Ognibene 说道。“我们使用了两台完全一样的机器,但其中一台配备了 Best Point Control,而另外一台则没有配备。客户在看到成果之后,容易接受这款软件,并了解它是如何通过减少油耗降低成本。显然收益大于成本。”

    负责欧洲区域 OEM 的丹佛斯动力系统系统应用工程师 Nicola Musciagna 还对最终用户进行了实地走访,并收集到了重要反馈信息,为 Best Point Control 在 Dieci 设备上的应用提供了及时情报。

    Musciagna 紧密随访在田间工作的农民,他说:“与最终用户进行交谈、了解他们的需求很有帮助。驱动理念是我们曾面临的最大挑战,因为 Best Point Control 对于伸缩臂叉车应用来说非常陌生,同时我们意识到我们最初的想法与最终用户的感受并不一致。通过收集反馈信息,我们能够对软件进行更改,并帮助设计出最出色的传动系统。”

    应用领域与收益
    驱动了伸缩臂叉车之外,Best Point Control 还适用于许多单边驱动的应用,例如:轮式装载机、大型叉车与正面吊、林业机械与翻斗车等等。

    模块化软件有助于高效集成人机界面 (HMI)(驱动踏板、手柄、模式开关等)和各种变速箱解决方案。

    终端用户最终可以看到 Best Point Control 带来的诸多收益,例如:

    • 节省大量燃油(具体取决于应用类型、工作循环与系统配置); BPC 可为几乎每一个操作点节省燃油,例如:运输行驶、加速、减速和执行作业任务。
    • 提高驾驶员舒适感与生产效率; BPC 在几微秒内便可确定执行每一项任务所需的最低发动机转速,并可减轻操作人员控制发动机转速的工作负荷,从而减少疲劳感,使其更专注于从事任务和转向操作。
    • 调整发动机的运行状态,降低噪声与排放量,从而减小对作业区域的破坏; 操作人员可更轻松地降低发动机噪音,在限制噪音的区域(例如:居民区)作业时,这一点同样至关重要。
    • 与丹佛斯动力系统的 PLUS+1® 兼容,因此通过将 Best Point Control 的即插即用功能集成至既有的工作流程当中,减少开发时间,缩短产品上市周期。

    随着 Best Point Control 日前面向全球发售,今年年末将推出 Danfoss PLUS+1 行走应用程序库 (PAL),它是一系列使用简便、通过预先测试的软件功能模块,使得客户以及丹佛斯经销商和其客户缩短开发与系统集成的时间。

     

社交媒体

是否希望与我们保持联系?

了解我们并参与会话
{ "$id": "1", "AcceptTypes": [ "text/html", "application/xhtml+xml", "application/xml;q=0.9", "*/*;q=0.8" ], "AnonymousID": null, "ApplicationPath": "/", "Browser": { "$id": "2", "UseOptimizedCacheKey": true, "Capabilities": { "$id": "3", "canInitiateVoiceCall": "false", "isColor": "false", "supportsDivAlign": "true", "requiresFullyQualifiedRedirectUrl": "false", "requiresAttributeColonSubstitution": "false", "maximumRenderedPageSize": "2000", "backgroundsounds": "false", "requiresUniqueHtmlCheckboxNames": "false", "rendersBreakBeforeWmlSelectAndInput": "false", "supportsItalic": "false", "ecmascriptversion": "0.0", "isMobileDevice": "false", "rendersBreaksAfterWmlInput": "false", "preferredRenderingMime": "text/html", "vbscript": "false", "w3cdomversion": "0.0", "rendersWmlSelectsAsMenuCards": "false", "supportsAccesskeyAttribute": "false", "supportsDivNoWrap": "false", "requiresLeadingPageBreak": "false", "rendersWmlDoAcceptsInline": "true", "requiresPhoneNumbersAsPlainText": "false", "SupportsMaintainScrollPositionOnPostback": "false", "minorversion": "0", "jscriptversion": "0.0", "supportsImageSubmit": "false", "preferredImageMime": "image/gif", "supportsVCard": "false", "screenBitDepth": "1", "requiresOutputOptimization": "false", "requiresContentTypeMetaTag": "false", "gatewayVersion": "None", "supportsFontName": "false", "inputType": "telephoneKeypad", "maximumSoftkeyLabelLength": "5", "version": "0.0", "beta": "false", "canRenderOneventAndPrevElementsTogether": "true", "supportsIModeSymbols": "false", "requiresAdaptiveErrorReporting": "false", "requiresUrlEncodedPostfieldValues": "false", "aol": "false", "crawler": "false", "requiresSpecialViewStateEncoding": "false", "win16": "false", "majorversion": "0", "supportsQueryStringInFormAction": "true", "requiresPostRedirectionHandling": "false", "requiresNoBreakInFormatting": "false", "requiresXhtmlCssSuppression": "false", "canRenderSetvarZeroWithMultiSelectionList": "true", "preferredRenderingType": "html32", "mobileDeviceModel": "Unknown", "requiresControlStateInSession": "false", "gatewayMajorVersion": "0", "canCombineFormsInDeck": "true", "cookies": "true", "frames": "false", "requiresAbsolutePostbackUrl": "false", "supportsJPhoneMultiMediaAttributes": "false", "javaapplets": "false", "supportsEmptyStringInCookieValue": "true", "canRenderAfterInputOrSelectElement": "true", "supportsSelectMultiple": "true", "mobileDeviceManufacturer": "Unknown", "javascript": "false", "tagwriter": "System.Web.UI.Html32TextWriter", "canSendMail": "true", "supportsCallback": "false", "supportsUncheck": "true", "platform": "Unknown", "canRenderPostBackCards": "true", "": "CCBot/2.0 (http://commoncrawl.org/faq/)", "defaultSubmitButtonLimit": "1", "requiresUniqueHtmlInputNames": "false", "cdf": "false", "supportsFileUpload": "false", "supportsBodyColor": "true", "canRenderMixedSelects": "true", "hasBackButton": "true", "gatewayMinorVersion": "0", "maximumHrefLength": "10000", "tables": "false", "hidesRightAlignedMultiselectScrollbars": "false", "browser": "Unknown", "supportsFontColor": "true", "activexcontrols": "false", "msdomversion": "0.0", "supportsCss": "false", "supportsMultilineTextBoxDisplay": "false", "win32": "false", "supportsCacheControlMetaTag": "true", "requiredMetaTagNameValue": "", "canRenderInputAndSelectElementsTogether": "true", "canRenderEmptySelects": "true", "supportsBold": "false", "rendersBreaksAfterHtmlLists": "true", "supportsRedirectWithCookie": "true", "supportsInputMode": "false", "supportsJPhoneSymbols": "false", "numberOfSoftkeys": "0", "requiresDBCSCharacter": "false", "rendersBreaksAfterWmlAnchor": "false", "supportsFontSize": "false", "supportsInputIStyle": "false", "requiresUniqueFilePathSuffix": "false", "type": "Unknown" }, "Adapters": { "$id": "4", "System.Web.UI.HtmlControls.HtmlForm, System.Web, Version=4.0.0.0, Culture=neutral, PublicKeyToken=b03f5f7f11d50a3a": "FormActionRewriterControlAdapter" }, "HtmlTextWriter": null, "Id": "default", "Browsers": [ "default" ], "ClrVersion": { "$id": "5", "Major": 0, "Minor": 0, "Build": -1, "Revision": -1, "MajorRevision": -1, "MinorRevision": -1 }, "Type": "Unknown", "Browser": "Unknown", "Version": "0.0", "MajorVersion": 0, "MinorVersionString": "0", "MinorVersion": 0.0, "Platform": "Unknown", "TagWriter": "System.Web.UI.Html32TextWriter, System.Web, Version=4.0.0.0, Culture=neutral, PublicKeyToken=b03f5f7f11d50a3a", "EcmaScriptVersion": { "$id": "6", "Major": 0, "Minor": 0, "Build": -1, "Revision": -1, "MajorRevision": -1, "MinorRevision": -1 }, "MSDomVersion": { "$id": "7", "Major": 0, "Minor": 0, "Build": -1, "Revision": -1, "MajorRevision": -1, "MinorRevision": -1 }, "W3CDomVersion": { "$id": "8", "Major": 0, "Minor": 0, "Build": -1, "Revision": -1, "MajorRevision": -1, "MinorRevision": -1 }, "Beta": false, "Crawler": false, "AOL": false, "Win16": false, "Win32": false, "Frames": false, "RequiresControlStateInSession": false, "Tables": false, "Cookies": true, "VBScript": false, "JavaScript": false, "JavaApplets": false, "JScriptVersion": { "$id": "9", "Major": 0, "Minor": 0, "Build": -1, "Revision": -1, "MajorRevision": -1, "MinorRevision": -1 }, "ActiveXControls": false, "BackgroundSounds": false, "CDF": false, "MobileDeviceManufacturer": "Unknown", "MobileDeviceModel": "Unknown", "GatewayVersion": "None", "GatewayMajorVersion": 0, "GatewayMinorVersion": 0.0, "PreferredRenderingType": "html32", "PreferredRequestEncoding": null, "PreferredResponseEncoding": null, "PreferredRenderingMime": "text/html", "PreferredImageMime": "image/gif", "ScreenCharactersWidth": 80, "ScreenCharactersHeight": 40, "ScreenPixelsWidth": 640, "ScreenPixelsHeight": 480, "ScreenBitDepth": 1, "IsColor": false, "InputType": "telephoneKeypad", "NumberOfSoftkeys": 0, "MaximumSoftkeyLabelLength": 5, "CanInitiateVoiceCall": false, "CanSendMail": true, "HasBackButton": true, "RendersWmlDoAcceptsInline": true, "RendersWmlSelectsAsMenuCards": false, "RendersBreaksAfterWmlAnchor": false, "RendersBreaksAfterWmlInput": false, "RendersBreakBeforeWmlSelectAndInput": false, "RequiresPhoneNumbersAsPlainText": false, "RequiresUrlEncodedPostfieldValues": false, "RequiredMetaTagNameValue": null, "RendersBreaksAfterHtmlLists": true, "RequiresUniqueHtmlInputNames": false, "RequiresUniqueHtmlCheckboxNames": false, "SupportsCss": false, "HidesRightAlignedMultiselectScrollbars": false, "IsMobileDevice": false, "RequiresAttributeColonSubstitution": false, "CanRenderOneventAndPrevElementsTogether": true, "CanRenderInputAndSelectElementsTogether": true, "CanRenderAfterInputOrSelectElement": true, "CanRenderPostBackCards": true, "CanRenderMixedSelects": true, "CanCombineFormsInDeck": true, "CanRenderSetvarZeroWithMultiSelectionList": true, "SupportsImageSubmit": false, "RequiresUniqueFilePathSuffix": false, "RequiresNoBreakInFormatting": false, "RequiresLeadingPageBreak": false, "SupportsSelectMultiple": true, "SupportsBold": false, "SupportsItalic": false, "SupportsFontSize": false, "SupportsFontName": false, "SupportsFontColor": true, "SupportsBodyColor": true, "SupportsDivAlign": true, "SupportsDivNoWrap": false, "RequiresContentTypeMetaTag": false, "RequiresDBCSCharacter": false, "RequiresHtmlAdaptiveErrorReporting": false, "RequiresOutputOptimization": false, "SupportsAccesskeyAttribute": false, "SupportsInputIStyle": false, "SupportsInputMode": false, "SupportsIModeSymbols": false, "SupportsJPhoneSymbols": false, "SupportsJPhoneMultiMediaAttributes": false, "MaximumRenderedPageSize": 2000, "RequiresSpecialViewStateEncoding": false, "SupportsQueryStringInFormAction": true, "SupportsCacheControlMetaTag": true, "SupportsUncheck": true, "CanRenderEmptySelects": true, "SupportsRedirectWithCookie": true, "SupportsEmptyStringInCookieValue": true, "DefaultSubmitButtonLimit": 1, "SupportsXmlHttp": false, "SupportsCallback": false, "MaximumHrefLength": 10000 }, "ClientCertificate": [], "Cookies": [ "EktGUID", "EkAnalytics", "ASP.NET_SessionId", "ecm" ], "Headers": [ "Connection", "Accept", "Accept-Encoding", "Host", "Max-Forwards", "User-Agent", "X-Original-URL", "X-Forwarded-For", "X-ARR-LOG-ID", "X-Forwarded-For-Port" ], "IsLocal": false, "Params": [ "pageid", "EktGUID", "EkAnalytics", "ASP.NET_SessionId", "ecm", "ALL_HTTP", "ALL_RAW", "APPL_MD_PATH", "APPL_PHYSICAL_PATH", "AUTH_TYPE", "AUTH_USER", "AUTH_PASSWORD", "LOGON_USER", "REMOTE_USER", "CERT_COOKIE", "CERT_FLAGS", "CERT_ISSUER", "CERT_KEYSIZE", "CERT_SECRETKEYSIZE", "CERT_SERIALNUMBER", "CERT_SERVER_ISSUER", "CERT_SERVER_SUBJECT", "CERT_SUBJECT", "CONTENT_LENGTH", "CONTENT_TYPE", "GATEWAY_INTERFACE", "HTTPS", "HTTPS_KEYSIZE", "HTTPS_SECRETKEYSIZE", "HTTPS_SERVER_ISSUER", "HTTPS_SERVER_SUBJECT", "INSTANCE_ID", "INSTANCE_META_PATH", "LOCAL_ADDR", "PATH_INFO", "PATH_TRANSLATED", "QUERY_STRING", "REMOTE_ADDR", "REMOTE_HOST", "REMOTE_PORT", "REQUEST_METHOD", "SCRIPT_NAME", "SERVER_NAME", "SERVER_PORT", "SERVER_PORT_SECURE", "SERVER_PROTOCOL", "SERVER_SOFTWARE", "URL", "HTTP_CONNECTION", "HTTP_ACCEPT", "HTTP_ACCEPT_ENCODING", "HTTP_HOST", "HTTP_MAX_FORWARDS", "HTTP_USER_AGENT", "HTTP_X_ORIGINAL_URL", "HTTP_X_FORWARDED_FOR", "HTTP_X_ARR_LOG_ID", "HTTP_X_FORWARDED_FOR_PORT" ], "QueryString": [ "pageid" ], "RawUrl": "/news/case-stories/dieci/", "UserAgent": "CCBot/2.0 (http://commoncrawl.org/faq/)", "UserHostAddress": "193.162.34.200", "UserHostName": "193.162.34.200", "UserLanguages": null }