春天来了

  • 开年以来,国内工程机械的需求不断增长。为了满足客户的需求,工厂全体员工表现出高度的团队合作精神,80%以上的生产一线员工在春节期间放弃与家人团聚的机会,加班加点投入生产。从3月开始,各部门在保证完成本职工作的前提下,尽力派员支持S90 一线生产,真正体现了One Team One Goal。由于需求上涨过快,有些供应商出现产能不足,供应链密切与采购、供应商、国外工厂一起协调解决问题,同时与S90生产团队密切配合,将生产计划落实到每天、每小时,确保生产线持续运转,充分利用有限的产能。在工厂全体员工全力以赴下,3月的产出达到了近两年来的最高,4月将冲击更高的峰值。尽管生产繁忙,安全和质量始终是重中之重,表现也很好,并顺利通过ISO9001 / TS16949年度审核。同时获得了星马2016年度优秀供应商奖。

     

  • 在海盐工厂,形势也是一片大好。总的产量比去年同期有大幅增加。特别是HPO,在销售、采购、供应链和工程团队的通力合作下,克服缺料、极短交期等重重困难, 一季度完成产量比2016年全年产量还多,真是可喜可贺。各事业部在完成不断增加产量的同时,更是完成了很多重要项目。

    H1B成功完成了160cc后盖的本地加工。该项目是由H1B本地工艺工程师在充分掌握了该零件的加工编程、生产工艺及相应的工夹具要求的前提下,在夹具部门及生产部门紧密配合下,经过充足的技术准备及现场调试,利用繁忙日常生产空隙,最终在3月24日H1B加工线完成了最后一个160cc零件号的后盖加工,并通过了批量生产验证及PPAP流程批准,从4月份起H1B装配线的所有后盖将完全由自己生产,替代成品零件进口。这些后盖的本地化大大降低了进口及库存成本,提高了设备的利用率,也增加了零件供应的灵活度,为提高准时交付,及时满足客户需求增加了重重的砝码。

    PVG 内销生产线通过精益快速改善项目大大提升了生产力。

    “我们取得了令人惊讶的生产力提升,我为我们的跨部门小组的努力成果感到无比自豪”。 Control中国事业部运营经理Eric Lin说。
    “很高兴看到非常有组织的生产率快速改善活动获得成功。PVG 内销生产线是PVG全球和PS中国今年必须赢下的一个战略项目。我们必须确保有足够的产能来保障我们全球供应链的安全,并保证产品质量。”Control中国事业部总监 Richard Liu说。
      
    该项目是一个典型的跨部门运作项目,小组成员包括运营经理、工艺工程师、产品工程师、电气工程师、生产一线员工以及持续改进专家,而正是这样的小组,按照丹佛斯DPP系统的方法,对生产线现状的深入分析,以及未来状态的规划,制定出详细的改善计划,并进行每天的快速改善实施,从而保证了项目的成功。

    PVG内部的兄弟工厂已经开始受益于该项目所带来的质量改善和交付提升。得到提升的产能也为未来业务拓展做了充分准备,并保障全球供应链的供给。项目取得了很大的直借成本的节省,还大大减少了空运费用、提高了生产灵活性、缩短了交付期等。这是PS中国工厂生产率改善的最佳实践之一。

     

  • Spring is coming
  • HPO团队开发出从3D打印砂芯/浇铸/车削加工/加工中心加工/交样的快速样机流程,从2月15日订单发出到3月31日总共一个半月完成交样,这为新产品的样机制作探索出了一条全新途径。

    为了满足持续增加的产量,降低加班和减少电力消耗,喷漆线第二喷漆房从2月26日顺利投入运行。工艺工程师从去年年底就开始和各生产线工艺工程师准备喷漆遮蔽工装、喷漆设备、喷枪和工装放置架等等,同时重新检查了设备的启动运行可靠性,从而保证了顺利运行。当天喷漆产量达到了目前的两倍,每月可节约可观的电费。同时缩短了内部制造周期,能够保证产线下来产品及时完成喷漆包装,提高了准时交货能力,使得生产团队有信心满足任何产能高峰,为持续业务增长提供了喷漆能力保证。


    生产如火如荼,员工斗志昂扬,春天真的来了!

     

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